Procedure to find Cp & Cpk Values:
Cp & Cpk Values can be found by one of the two procedures listed below:
(A)RMS Method: This method is used normally to find the Cp & Cpk values for Grinding, Honing machines etc. In case of Milling & Turning machines, this method is used, if we have to calculate Cm & Cmk Values.
(B)Range Method: This method is used for finding out Cp & Cpk Values for Turning & Milling Machines.
(A)RMS Method:
Terminology:
б: Sigma or Standard Deviation
Xav: Average of all the readings
X1, X2,…. Xn: Various
n:no. of
HSL: Upper Limit of Tolerance
LSL: Lower Limit of Tolerance
TOLERANCE= HSL – LSL
Cpk1 = ((HSL - Xav) / 3 б)
Cpk2 = ((LSL - Xav) / 3 б)
Ideally Cpk1 ≈Cpk2
However Practically, it is never so. Hence one of the two Cpk , whichever is lower is taken as the actual Cpk.
If Cpk1 < >Cpk2(if both the values are not very close), please repeat the process.
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(B)Range Method:
Terminology:
Rav = Average value of all the groups
d2=It is a Constant & it’s value is 2.326 if we select a group
of 5 readings. For other group size, I have no data. I will
furnish it as soon as I get it.
R1, R2,…Rn = Average of a Group of 5 readings.
For Example, we take 30 readings of a diamension as follows:
X1, X2, X3, X4, X5----------------- Average is R1
X6, X7, X8, X9, X10----------------- Average is R2
………………….
………………….
X21, X22, X23, X24, X25----------------- Average is R5
X26, X27, X28, X29, X30----------------- Average is R6
Rav = ((R1+R2+Rn-1+Rn) / n)
In our Case:
Rav = ((R1+R2+R3+R4+R5+R6) / 6)
б = (Rav / d2)
Cpk1 = ((HSL - Xav) / 3 б)
Cpk2 = ((LSL - Xav) / 3 б)
However practically, it is never so. Hence one of the two Cpk , whichever is lower is taken as the actual Cpk.
If Cpk1 < >Cpk2(if both the values are not very close), please repeat the process.
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